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How to Measure Windows for Replacement

Getting window measurements wrong is one of those “it looked fine at the time” decisions that comes back to haunt you later on.  A few millimetres off and suddenly the new window doesn’t fit, seals poorly, or lets in drafts you can’t fix. Accurate measurements matter because windows need to fit within strict building tolerances set out in the Australian National Construction Code, which is overseen by the Australian Building Codes Board.

If you’re planning to replace your windows or just the glass, measuring properly is the first job to get right. Here’s how to measure for replacement windows step by step, using the same approach professionals use on-site.

When You Actually Need to Measure Windows 

Before grabbing a tape measure, it helps to know what you’re measuring for.

There are two common scenarios:

  • Full window replacement
    You’re replacing the entire unit but keeping the existing frame structure. This is often called a retrofit.
  • Glass-only replacement
    The frame stays, but the glass inside is swapped out. This is common with cracks, fogging, or impact damage.

If you’re only dealing with broken glass, a service like Kandus Glass can handle precise sizing and installation through our window glass replacement service.

The key point here is simple. You’re measuring the inside of the existing frame, not the decorative trims or architraves around it (those neat finish pieces that sit over the gap between the wall and the frame).  

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Tools You Will Actually Need 

No fancy kit is required here, but accuracy is everything. Use the right tools:

  • Steel tape measure – avoid soft fabric tapes as they bend and sag, which throws off your numbers.
  • Spirit level – helps confirm if the frame is straight.
  • Notebook or your phone – write measurements down immediately with proper labels. 

How to Measure the Width Properly 

This is where most people go wrong. You can’t just measure once and call it a day.
You need three measurements:

  • Top of the opening
  • Middle
  • Bottom

Measure from the inside edge of the actual window frame that holds the glass, not the flat wooden or plastic pieces you can see around the edge.

Then follow this rule:

Always use the smallest measurement.

Why? Because window openings aren’t perfectly straight or identical all the way through, especially in older homes.

If your measurements look like this:

  • Top: 1204 mm
  • Middle: 1201 mm
  • Bottom: 1198 mm

Your final width is 1198 mm.

That ensures the new unit will fit without forcing it in.

How to Measure the Height Accurately 

Height follows the same idea, just vertically.

Take three measurements:

  • Left side
  • Centre
  • Right side

Measure from the head jamb at the top down to the sill, not the internal trim or window board. Open the window if needed so you can reach the actual sill. Measuring to the wrong surface will give you a false reading.

Again, use the smallest measurement.

Example:

  • Left: 1502 mm
  • Centre: 1499 mm
  • Right: 1496 mm

Final height: 1496 mm

Do Not Skip the Depth Measurement 

Window depth is the space from the inside edge of the frame to the outside stop. It determines whether your new window or glass unit will actually fit.

For most modern replacements, you’ll need around:

  • 80 to 85 mm for full window units
  • Less for glass-only replacement, depending on glazing type

If the depth is too shallow:

  • Double glazing may not fit
  • Insulation performance drops
  • Installation becomes difficult or may not be possible at all

If you’re unsure, it’s worth getting a professional to confirm before ordering anything.

a glazier measuring a window

Check if Your Frame Is Square

Even if your measurements look fine, the frame itself might not be perfectly square.

Here’s how to check:

  • Measure diagonally from top left to bottom right
  • Then measure from top right to bottom left

Compare the two numbers.

  • If the difference is within about 5 to 6 mm, you’re usually fine
  • If it’s larger, the frame is out of square

Why this matters

  • Windows may stick or not close properly
  • Gaps can form, letting in air or water
  • Seals won’t sit evenly

If your frame is noticeably out, it’s best to get a professional glazier involved.

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Common Mistakes That Cost People Money

These aren’t minor slip-ups. They’re the ones that lead to reorders and delays. Construction and installation standards in Australia are based on national guidelines that prioritise precise measurements to ensure proper fit, safety, and long-term performance.

Avoid these:

  • Measuring from the trim instead of the frame
    Always measure inside the jambs.
  • Only taking one measurement
    Frames aren’t uniform.
  • Ignoring the smallest measurement rule
    This is the difference between a clean fit and forcing it in.
  • Forgetting depth entirely
    Especially important for modern glazing.
  • Not labelling windows
    If you’re measuring multiple windows, note exactly where each one is. A simple note like “Bedroom left window” can save you serious confusion later.

When It Is Smarter to Call a Professional

Doing it yourself isn’t worth it if it leads to mistakes.

Bring in a professional if:

  • The house is older and frames look uneven
  • You notice rot, swelling, or damage
  • The window is large or custom-sized
  • You’re installing double glazing

A qualified glazier, like those at Kandus Glass, will measure precisely and spot issues you might miss. It often ends up cheaper than fixing a mistake later.

glaziers installing a new window

Leave it up to the Professionals at Kandus Glass

Measuring windows isn’t rocket science, but it does need a bit of care. Take your time, be precise, and it all runs smoothly from there. Rush it or guess, and you’ll make life harder than it needs to be later on.  

If you’d rather skip the risk, working with a local expert makes the process straightforward.

Here’s why people in Melbourne choose Kandus Glass: 

  • Operating in Melbourne since 2008, with years of hands-on experience
  • Fully qualified, police-checked, and insured glaziers
  • Trusted by homeowners, builders, real estate agents, and businesses
  • Specialists in:
  • Known for precise measurements and clean installation
  • Offers fast, reliable service, including urgent repairs

If you’d rather skip the measuring tape maths altogether, just contact us today and we’ll take it from here before things get “pane-fully” wrong.  

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Matej Kandus

Matej Kandus is a fully qualified glazier with over 15 years of experience serving Melbourne’s Eastern suburbs. Through his business, Kandus Glass, he provides expert glazing solutions for homes, businesses, and builders — from custom splashbacks and frameless shower screens to repairs and shopfront replacements.